Diesel Fuel Pump P25FAH280 Common Rail High Quality for Engine Pump
products description
Reference Code | P25FAH280 |
MOQ | 1 PCS |
Certification | ISO9001 |
Place of Origin | China |
Packaging | Neutral packing |
Quality Control | 100% tested before shipment |
Lead time | 7~15 working days |
Payment | T/T, Western Union, Money Gram, Paypal, Alipay, Wechat |
Research on structural optimization and performance enhancement of diesel fuel pumps
Diesel engines are widely used in many fields, and the diesel oil pump, as the core component of the fuel supply system, has a direct relationship between its performance and the engine's power output, fuel economy and emission targets. With the continuous progress of science and technology and the increasingly stringent environmental protection requirements, in-depth study of diesel oil pumps and performance optimization is of great practical significance.
Diesel oil pump structure and working principle
Diesel oil pump is usually composed of pump body, plunger, oil valve, camshaft and other key components. Its working principle is based on the reciprocating motion of the plunger, camshaft rotation drives the plunger downstream, the pump chamber volume increases, the diesel fuel into the pump chamber through the inlet; the plunger upstream, the pump chamber volume decreases, the diesel fuel is compressed, when the pressure reaches the outlet valve opening pressure, the diesel fuel into the high pressure fuel pipe through the outlet valve to provide high-pressure fuel for the injector to achieve the precise supply of fuel and jetting.
Existing diesel fuel pump problems
(i) fuel supply unevenness
Under different engine conditions, it is difficult to accurately control the fuel supply and injection pressure of the diesel oil pump, resulting in uneven fuel supply, affecting the combustion efficiency, making the engine power output unstable, and at the same time increasing fuel consumption and pollutant emissions.
(ii) Component wear and reliability
Plunger and plunger sleeve, outlet valve and valve seat and other components in the long-term high-speed reciprocating motion and high pressure, easy to wear, resulting in a decline in sealing performance, which in turn affects the performance and service life of the oil pump, increasing maintenance costs and downtime.
(iii) pressure fluctuations
Oil pump work process, due to the intermittency of the plunger movement and the opening and closing characteristics of the outlet valve, will produce large pressure fluctuations, which not only affects the stability and accuracy of fuel injection, but also may cause vibration and noise of the fuel system, reducing the reliability of the entire system.
Optimization of diesel fuel pump
(i) Improve the plunger structure and surface treatment
Design a new plunger profile, optimize its movement curve, so that the fuel supply is more stable. At the same time, use advanced surface treatment technology, such as nitriding treatment, hard chrome plating, etc., to improve the hardness and wear resistance of the plunger, reduce wear and prolong service life.
(ii) Optimize the design of fuel outlet valve
Optimize the parameters such as sealing cone surface and decompression volume of the oil outlet valve to improve its sealing performance and decompression effect, effectively reduce pressure fluctuations, and improve the consistency and stability of oil injection.
(iii) Adoption of electronic control technology
Introducing electronic control system, through the sensor real-time monitoring of engine operating parameters, such as speed, load, intake pressure, etc., precise control of diesel oil pump fuel supply and injection time, to achieve intelligent regulation of fuel supply, improve the overall performance of the engine.
Verification of optimization effect
Through experimental testing, the optimized diesel oil pump has significantly improved the fuel supply uniformity, and the power output of the engine under different working conditions is more stable and the torque fluctuation is reduced. At the same time, the pressure fluctuation is significantly reduced, the injection pressure stability is improved, the combustion is more adequate, the fuel consumption rate is reduced by [X]%, and the harmful gas emission is also effectively controlled. In terms of reliability, the wear and tear of components is significantly reduced, the maintenance cycle is extended, and the cost of use and maintenance workload is reduced.
Through the study of structural optimization and performance enhancement of the diesel fuel pump, the many problems existing in the existing fuel pump have been successfully solved, and the fuel supply efficiency, pressure stability and reliability have been improved, providing a strong guarantee for the efficient, clean and reliable operation of the diesel engine. In the future, with the continuous development of technology, diesel oil pumps will develop in the direction of more intelligent, high-precision, long-life, and continue to promote the progress of diesel engine technology to meet the increasingly stringent energy and environmental requirements.
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